Buggies Dune Engine and Clutch

Crappy welds abound, but it runs :)

Here it is, first picture I have available! This highlights the backend of the Buggies Dune project, which is a perfect example of a Go Kart DIY project.

This picture shows the gas tank (5 gal), oil tank (2 quarts I think), a 440 snow mobile engine, snow mobile primary clutch, and secondary clutch from the original 6.5hp motor that was on here.

I know the welds are not perfect, I learned to weld while mounting the motor. I’ve had more than my fair share of problems with the back of the frame twisting repeatedly, or even the whole clutch being sheared from it’s mount.

The most interesting part is that the motor and clutch combo have enough torque to completely shear the axle sproket right off of the axle! I’ve had to use a stainless steel key I custom made, and then weld the whole sprocket to the axle. So far I have had 0 problems with this, including pulling off a small wheelie! (Hey, it’s nearly 400lb with my fat rear end in it, that’s impressive to me)

And in case you were wondering, yes the Buggies Dune project has an air filter made for a Honda….it’s what fit.